Removing added sugars in sweet baked foods

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Food manufacturers will have more reason to reduce added sugars in their products once the new Nutrition Facts Label becomes mandatory, and that’s especially true for makers of sweet baked foods.

The Food and Drug Administration has mandated that a new Nutrition Facts Label include a line for added sugars, which is not on the current panel. Stevia and other high-intensity sweeteners, polyols like erythritol, certain corn syrups and some fibers are all ingredients that may be used in reducing added sugar in baked foods.

The F.D.A. last September proposed to extend the compliance dates for the Nutrition Facts and Supplement Facts label final rule. Under the proposal, manufacturers with $10 million or more in annual food sales would have until Jan. 1, 2020, to come into compliance, an extension from July 26, 2018. Manufacturers with less than $10 million would have until Jan. 1, 2021. The F.D.A. defines added sugars as those that either are added during the processing of foods, or packaged as such.

“Other than traditional breads and pastas, many grain-based foods contain sizable amounts of what would be considered added sugar,” said Eric Shinsato, senior project leader, sweeteners for Ingredion, Inc., Westchester, Ill. “Examples of these include sweetened cereals, pastries, cakes, cookies, crackers, bars and other snack items, and breakfast items such as pancakes, waffles, muffins and quick breads.

“A typical chocolate chip cookie contains 11 grams of sugar per 33-gram serving while a carrot cake has 31 grams of sugar per 90-gram serving. A sweetened cereal can contain 11 grams of sugar per 30-gram
serving. So some of our favorite treats are about one-third sugars.”

Bill Gilbert, certified master baker, principal food technologist for Minneapolis-based Cargill, added, “American bakery products are among the sweetest in the world. Treats like cakes and cookies tend to contain the most sugar in our bakery product lines, but they’re certainly not alone. We’ve built our expectations on indulgent snacking and tend to lean toward sweeter products, with consumption throughout the day — from donuts or muffins in the morning and cookies mid-day to the slice of cheesecake in the evening.”

Many cookies have a high amount of sugar, said Mark Floerke, project lead, bakery and culinary applications for Archer Daniels Midland Co., Chicago.

“This would include waffle cones, ice cream cones, wafers and traditional cookies like chocolate chip, sandwich cookies and even many of the protein breakfast cookies and bars that are popular today,” he said.

The two categories that account for the most added sugars in the American diet are beverages (47%) and sweets and snacks (31%), according to the Dietary Guidelines for Americans 2015-20 (see chart on Page 32). Snacks and sweets include grain-based desserts such as cakes, pies, cookies, brownies, donuts, sweet rolls and pastries. Other examples of snacks and sweets are dairy desserts such as ice cream, other frozen desserts and puddings; candies; sugars; jams; syrups; and sweet toppings.

Bulk and sweetness

Makers of sweet baked foods, when replacing added sugar with other ingredients, must be concerned with more than sweetness.

“Sugar is perhaps one of the most misunderstood, or poorly understood, ingredients with consumers,” Mr. Floerke said. “The first thing we think of is that it makes things sweet, and yet that is probably one of the least important functional characteristics of sugar in all foods.”

Formulators do need to identify what will sweeten a product with reduced sugar. ADM offers high-intensity sweeteners, natural sweeteners, extracts and distillates, natural flavors, and nut butters, Mr. Floerke said.

Functionality and bulk also must be added back in when taking out added sugar. ADM offers glycerin, erythritol and modified starches. ADM/Matsutani, L.L.C., a joint venture between ADM, Matsutani Chemical Industry Co. Ltd. and Matsutani America, Inc., offers Fibersol soluble corn fiber.

“For traditional sugar cookies, spread, browning and texture are key attributes that can be managed really well using Fibersol,” Mr. Floerke said. “Softening of texture and/or general humectancy can be aided with addition of glycerirn. For cupcakes and muffins, the approaches may differ slightly for the bulking ingredients, as additional functionality may be needed in the mixing process. Adding emulsifiers like lecithin and/or soy protein isolates can also help with creaming and aerating the batters.”

Even when sugar is reduced, consumers have high expectations for both taste and texture, Mr. Gilbert said.

“Adding to the challenge, sugar is very functional in these applications,” he said. “Beyond taste, sugar impacts spreading in cookies, binding in granola bars, tenderness in cakes, browning and more. To achieve sugar reduction goals in these applications, product developers need to recreate this functionality by leveraging other ingredients.”

To replace sugar’s bulk, formulators might choose polyols like erythritol, reduced-sugar corn syrups, maltodextrins, corn syrup solids or even chicory root fiber, he said.

“These bulking agents can aid with tenderness, spread and mouthfeel but will need help from a high-intensity sweetener to replace sugar’s sweet taste,” Mr. Gilbert said. “Here, label-friendly stevia sweeteners are the clear choice.”

Cargill offers ViaTech stevia, Zerose erythritol and Oliggo-Fiber chicory root fiber.

“Stevia sweeteners are gaining popularity among consumers as clean label and naturally based sweeteners,” said Afrouz Naeini, senior marketing manager, sweeteners and beverage for Ingredion.

More bakery products, particularly the high-protein options, are being formulated with stevia sweeteners.

“Replacing the sweetness experience of sugar at high levels can be daunting,” Ms. Naeini said. “Best results can be achieved by replacing sugar with next-generation stevia sweeteners that allow for highest levels of sugar reduction without imparting any bitter aftertaste.”

Bestevia Reb M offers more sweetness compared to Reb A products with no bitter aftertaste. Ingredion distributes Bestevia Reb M, which is made by SweeGen, Inc., Rancho Santa Margarita, Calif.

“It allows formulators to build back up to 100% of the sweetness of sugar that is being replaced,” she said.

Clean label is a matter of perception in many instances because no regulated definition for clean label exists, Mr. Floerke said.

“If traditional replacement solutions do not meet the applicable clean label definition, then first understand the primary, and possibly secondary, functions of the ingredient,” he said. “With this information in hand, then working with your ingredient supplier will have far greater chances of success. Stevia and natural flavors that enhance sweetness and mask bitter notes are the first most obvious choices.

“Soluble corn fibers, glycerin, lecithin, bean powders, chickpea flour, as well as nut butters and peanut flours, are all good candidates to provide functionality needs in various applications.”

Will consumers notice?

The Dietary Guidelines for Americans recommends limiting added sugars to less than 10% of total calories, but on average Americans eat 270 calories of added sugar per person per day, or more than 13% of total calories.

“Strong evidence from mostly prospective cohort studies, but also randomized controlled trials, has shown that eating patterns that include lower intake of sources of added sugars are associated with reduced risk of CVD (cardiovascular disease) in adults, and moderate evidence indicates that these eating patterns are associated with reduced risk of obesity, type 2 diabetes and some types of cancer in adults,” the Dietary Guidelines said.

Yet including a line for added sugars on the Nutrition Facts Label may have a limited effect on consumers, according to a Corbion study of 800 U.S. consumers. Corbion, which has a U.S. office in Lenexa, Kas., divided the consumers into two groups: a low-intent group of people less likely to read product labels and a some-intent group of people that ranged from being more likely to read labels to being “extremely passionate” about reading labels.

People were shown the current Nutrition Facts Label and not given any aid on what to look for in the panel. Among the low-intent group, 13% said sugar content would influence their purchase decision. Among the same-intent group, 19% said sugar content would influence their purchase decision. When both groups were shown the current Nutrition Facts Label next to the upcoming Nutrition Facts Label, the percentages rose to 20% for the low-intent group and 25% for the some-intent group.

“The key is, for both sets of numbers it is not statistically significant,” said Marge O’Brien, senior manager, global insights for Corbion, in a Feb. 26 presentation at the American Society of Baking’s BakingTech 2018 in Chicago.

Source: bakingbusiness.com

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